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BC9120 | Ethernet TCP/IP Economy plus Bus Terminal Controller

Image similar, may contain optional accessories
BC9120 | Ethernet TCP/IP Economy plus Bus Terminal Controller

BC9120 | Ethernet TCP/IP Economy plus Bus Terminal Controller

Power LEDs
K-bus
Bus Coupler
supply
Input for
power contacts
Power contacts
Ethernet RJ45
Address selector
Configuration and
programming interface
Ethernet RJ45
Link/Act
10/100 Mbit/s
Link/Act
10/100 Mbit/s
BC9120 | Ethernet TCP/IP Economy plus Bus Terminal Controller

BC9120 | Ethernet TCP/IP Economy plus Bus Terminal Controller

The BC9120 Bus Terminal Controller is a Bus Coupler with integrated PLC functionality and has a bus interface for Ethernet. It is an intelligent slave and can be used as decentralized intelligence in the Ethernet system. In conjunction with the K-bus extension, the Economy plus controller enables connection of up to 255 Bus Terminals to a controller.

In terms of performance, the BC9120 Bus Terminal Controller lies between the BC9050 and the BX9000. The BX series Bus Terminal Controllers have a larger memory and additional interfaces for the integration of further peripheral devices.

The BC9120 has an additional RJ45 port. Both Ethernet ports operate as 2-channel switches. The I/O stations can thus be configured with a line topology, instead of the classic star topology. In many applications, this significantly reduces the wiring effort and the cabling costs. The maximum distance between two couplers/controllers is 100 m. Up to 20 BC9120 Bus Controllers are cascadable, resulting in a maximum line length of 2 km.

The Bus Terminal Controller is programmed using the TwinCAT 2 programming system according to IEC 61131-3. The configuration/programming interface on the BC9120 is used to load the PLC program. If the software PLC TwinCAT is in use, the PLC program can also be loaded via Ethernet.

The inputs and outputs of the connected Bus Terminals are allocated to the mini PLC in the default settings. Each Bus Terminal can be configured in such a way that it exchanges data directly through the fieldbus with the higher-level automation device.

Controller for distributed signal processing

The BC9020 and BC9120 Bus Terminal Controllers support the operation of all Bus Terminal types. As far as the user is concerned, the inputs and outputs are not handled any differently from the way they are by other coupler series. The information is made available for use as a byte array in the process image of the automation device.

The analog and multi-functional Bus Terminals can be adapted to each specific application using the KS2000 configuration set. Depending on the type, the analog Bus Terminals' registers contain temperature ranges, gain values and linearization characteristics. With the KS2000, the required parameters can be set on a PC. The Bus Terminals store settings permanently and in a fail-safe manner.

Having the controller (PLC, IPC) carry out the configuration of the Bus Terminals is a further option. The PLC or IPC uses function blocks (FB) to take care of the configuration of all the peripherals during the start-up phase. The controller can, if required, upload the non-centrally generated configuration data in order to manage and store them centrally. This means that it is not necessary to carry out the setting procedure again if a Bus Terminal is exchanged. The controller carries out the desired setting automatically after switching on.

Product status:

regular delivery (not recommended for new projects)

Product information

PLC dataEthernet TCP/IP | BC9120
Programmingvia TwinCAT and programming interface or Ethernet
Program memory128 kbytes
Data memory128 kbytes
Remanent data2 kbytes
Persistent data1 kbyte
Runtime system1 PLC task
PLC cycle timeapprox. 1 ms for 1,000 instructions (without I/O cycle, K-bus)
Programming languagesIEC 61131-3 (IL, LD, FBD, SFC, ST)
Online changeyes
Up/down load codeyes/yes
Technical dataBC9120
Number of Bus Terminals64 (255 with K-bus extension)
Max. number of bytes fieldbus512 byte input and 512 byte output
Digital peripheral signals2,040 inputs/outputs
Analog peripheral signals512 inputs/outputs
ProtocolTwinCAT ADS, Modbus TCP
Configuration possibilityvia KS2000 or Ethernet
Data transfer rates10/100 Mbit/s, automatic recognition of the transmission rate
Bus interface2 x RJ45 (2-channel switch)
Power supply24 V DC (-15%/+20%)
Input current90 mA + (total K-bus current)/4
Starting currentapprox. 2.5 x continuous current
Recommended fuse≤ 10 A
Current supply K-bus1750 mA
Power contactsmax. 24 V DC/max. 10 A
Electrical isolation500 V (power contact/supply voltage/fieldbus)
Weightapprox. 170 g
Operating/storage temperature-25…+60°C/-40…+85°C
Protect. rating/installation pos.IP20/variable
Approvals/markingsCE, UL, ATEX, IECEx, DNV GL
Ex markingATEX: II 3 G Ex ec IIC T4 Gc
IECEx: Ex ec IIC T4 Gc
Housing dataBKxxxx, BCxxxx
Design formcompact terminal housing with signal LEDs
Materialpolycarbonate
Dimensions (W x H x D)51 mm x 100 mm x 69 mm
Installationon 35 mm DIN rail, conforming to EN 60715 with lock
Side by side mounting by means ofdouble slot and key connection
Markinglabeling of the BZxxx series
Wiringsolid conductor (s), flexible conductor (st) and ferrule (f): spring actuation by screwdriver
Connection cross-sections*: 0.08…2.5 mm²,
st*: 0.08…2.5 mm²,
f*: 0.14…1.5 mm²
Stripping length8…9 mm
Current load power contactsImax: 10 A

*s: solid wire; st: stranded wire; f: with ferrule

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